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1. Project Initiation & Requirements Alignment

• Client initiates project with platform bike selection and customization specifications (e.g., cargo capacity, geometry adjustments, regulatory compliance for EU markets).
• Technical feasibility assessment: ODM evaluates requirements against engineering constraints, material availability, and EU standards (e.g., EN 15194, EN 14764).
• Solution proposal & commercial confirmation: ODM presents technical roadmap, timeline, and quotation; client sign-off to proceed.

2. Design & Engineering Development

• Industrial Design: Aesthetic and ergonomic refinement (e.g., cargo bay integration, user interface).
• Structural Engineering: Detailed CAD modeling for frame, load-bearing components, and safety-critical parts.
• CAE Analysis: Finite element analysis (FEA) for stress testing, load distribution, and durability under EU operational conditions.

3. Prototyping & Validation

• EVT (Engineering Verification Test): First functional prototype manufacturing for engineering validation.
• Client review & iteration: Design adjustments based on EVT feedback; re-prototyping if required.
• Tooling & Fixture Development: Parallel execution post-prototype approval.

4. Pre-Production Validation

• DVT (Design Verification Test) Prototype: Tooling-validated prototype production to confirm manufacturing feasibility.
• Compliance Testing & Certification: Full vehicle testing (e.g., brake performance, stability under max cargo load) and EU certification acquisition.

5. Production Launch

• NPI (New Product Introduction): Production process optimization, workforce training, and supply chain alignment.
• PP (Pilot Production): Small-batch run to validate scalability and quality consistency.
• MP (Mass Production): Full-scale manufacturing with ongoing quality control per EU standards.